Beer Washing Filling Capping 3 IN 1 Machine

Beer Washing Filling Capping 3 IN 1 Machine

This BGF Wash-filling-capping 3-in-1unit:introduced by foreign advanced gas-filling technique is a high performance fully automatic liquid packaging equipment.
Machine for carbonated beverage packaging machine has the following characteristics: filling tank, filling valves and other components in direct contact with the material are high-quality stainless steel or non-toxic materials, in line with food hygiene requirements: use of resistant seals hot rubber to meet the high-temperature sterilization process of user requirements: PLC programmable controller used to realize from the bottle into the machine to the packaging of finished using the automatic control of frequency control, easy to transfer the user to adjust prepared to meet the different process on the capacity requirements; using isobaric filling principle and popular spring-loaded valves, ensuring the quality of the beverage, using an advanced magnetic clutch adjustment screw cap torque device to ensure the quality of the blocks.

Bottle washing part:
This machine is a rotary bottle washing machine, which is mainly used for washing new bottles of beverages, water and other products. Then the bottle is sent to the filling machine for filling. The PET bottle enters the equipment through the bottle separation star wheel, and the bottle mouth is clamped by the clamp and the flip mechanism to turn the bottle mouth downward, rinsed with sterile water and drained, and automatically flipped to the bottle mouth upward, and conveyed to the filling machine through the bottle discharge star wheel. The main structure of the equipment, the part in contact with the washing medium and the external protective cover are all made of high-quality stainless steel; open gear transmission.
The new stainless steel clamp has a simple structure and is easy to adjust. It has a small contact area with the bottle mouth, which effectively avoids secondary contamination of the bottle mouth.
The water inlet pipe of the rinser is equipped with a pressure gauge.
The rinser is equipped with a water receiving tray to recycle the rinse water.
When rinsing bottles, the amount of water per bottle is: 105ml/s (at 0.25MPa).

Filling part:
1) The filling part realizes the filling of beer into the washed bottles sent by the rinser.
2) The filling machine is designed and manufactured by my country using the isobaric filling principle with the introduction of German technology.
3) The filling valve adopts a normal pressure mechanical valve, which is fast and sensitive in filling and has high filling liquid level accuracy.
4 The double guide rod bottle lifting structure is adopted to make the bottle lifting and centering stable.
5) The bottle guide system has a simple structure and can be quickly and conveniently changed according to the bottle type. The whole machine adopts a bottleneck structure for transportation.
6) The whole machine is automatically controlled by PLC, and faults are displayed online, such as bottle blockage, missing cap, etc.
7) The material in the filling cylinder is automatically controlled, and the liquid level height is detected by a liquid level sensor to ensure stable liquid level and reliable filling.

Capping part:
1) The capping part screws the caps sorted by the cap sorter onto the filled bottles and sends them to the downstream process by the conveyor chain.
2) The capping machine drives the turntable to rotate through the reducer. The cap leaves the hopper from the cap outlet under the action of centrifugal force. There is a positive and negative cap separation device at the outlet. When the reverse cap passes, the cap automatically falls into the return pipe, and the reverse cap is automatically blown into the hopper by wind. Only the positive cap can enter the slide smoothly. The amount of caps in the hopper is automatically detected by the photoelectric switch to control the cap conveyor to ensure that the lower cap achieves the expected effect

Main Features.
1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.
2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.
5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan’s Mitsubishi, France Schneider, OMRON.

Machine Model

Model Rinser-Filler-Capper	BGF14-12-5	BGF16-16-5	BGF24-24-8	BGF32-32-10	BGF40-40-12
Capacity(BPH)	2500	3000	5000	8000	10000
Suitable to Bottle Shape	D=50-120 H=160-320
Power Supply(KW)	2.02	2.42	3.12	3.92	3.92
Overall dimension(L*W*H)mm	2400x1770x2700	2800x2060x2700	2950x2230x2700	3700x2650x2700	4850x3320x2700

About US

Zhangjiagang Fillers Machinery has invested its best resources in technical research, to design and realize innovative in bottle blowing, filling, capping , labeling and packing systems which enable to respond and reach different demands and achieve new goals everyday, seizing the market’s expectations in the pass years .

1 – Standardized workshop of total 6,000 square meters. Different types of processing units, such as water jet cutter, plasma cutter, laser cutter, CNC machine from Taiwan chevalier & korea daewoo, ensure the precision of parts.
2 – International certification, National Certificate of equipment verification, and more than 30 invention patents Verification Certificates of equipments: ISO9001:2001; CE Certificate , SGS , COC , TUV National Certificate of equipment verification:standard organisation of Nigeria , CNCA certificate, Logo trademark registration,etc.
3 – The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechanical stability.
4 – Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
5 – The engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers’ requirements to save space.
6 – Professional installation team who can speak fluent English can help customers make benefits in a shortest time.

FAQ
Q 1 When can I get installation from you? how much the cost?
When you finish the preparation conditions(water resource,electricity,air supply,production materials) according to our designed layout , please contact with our sales manager, we will dispatch engineer to you.
Ø Inspect and improve connection jobs together with your team .
Ø Guide your staff to operate machines , and explain how to operate and maintain machines .
Ø Collected your your comments on our machines , we will send feedback to our technical team to improve our machines continuously.
The customer should be responsible for the room, meals and board and the two-way air tickets and visa and fee as well the allowance 100 ~150 USD per day for each person. And should be also responsible for the engineer’s personal safety.

Note: Normally when your preparation is done,you can contact with our sales people and cooperate us to get the visa for the engineer and our engineer will be there within 15 days more or less .

Q 2 How long time for installation?
According your machines order,we will send one or two engineers to your plant,it will take about 15 days to 30 days.

Q 3 When can I get my machine after I paid?
Normally production time is around 30-60days , it depends on your ordered machines and quantity . The shipping time is based on your destination port.(Usually we use Shanghai port , Ningbo Port as loading port )

Q 4 How about the spare parts?
We will send one year enough easy broken spare parts together with the machines together when delivery. During the warranty time, we will supply the spare parts with our cost price including and delivery fees.

Q 5 What`s your payment term?
We accept TT , TT/LC/Western union.etc

Q 6 What`s your delivery term?
We provide EXW,FOB,CFR,CIF … etc delivery terms.

Q 7 How to test machine before delivery?
We will connect all machines in line make them running over 8 hours non-stop , then take and send testing videos. Or we could live video inspection .

Q 8 How about the Packaging details?
Standard export packing to ensure that the product packaging integrity and safety. ( Heavy products adopt export plywood case packing with waterproof film . Small products use thick carton packing waterproof film)

Q 9 Do you have reference project?
We have reference project in most countries. After getting the permission of the customer who has brought the machines from us ,we will send you their contact information and arrange your visiting to their factory. And you are always welcome to come to visit our factories ,and inspect the machine running in our factory .We will be glad offer necessary supports on hotel booking , transportation , VISA application. OR you can get video of our reference running machine on our website too .

Q 10 Do you provide turnkey project?
YES Turnkey project is available .We can help you to start a new beverage / water factory from A to Z.

Q 11 Do you have agent and after-service stations?
So far we have agent in Africa countries, South America .You are mostly welcomed to join us!

Q 12 Do you have any certificate?
We have been certificated by the famous certification authority such as CE , ISO, SGS …etc

Q 13 Do you provide customized service?
We are able to develop the machines according your requirements(material ,power,filling type,the kinds of the bottles,and so on),at the same time we will offer you professional advice based on our 20+ years beverage machine industrial experience.

Q 14 What`s your guarantee or the warranty of the quality if we buy your machines?
We offer you high quality machines with 1 year guarantee and supply life-long technical support for free .