Carbonated Soft Drink Filling Packing Machine
This carbonated beverage filling machine combines washing,filling and rotary capping functions in one unit.It is a fully automatic and high efficiency liquid packing equipment. it is suitable for packing beverage containing gas. carbonated beverage filling machine ‘s performance is as following all parts,for instance, filling valve, which directly contact medium are made of stainless steel or harmless material. So it conforms to the requirements of Food sanitation.
Different model and capacity
8-8-4 Bottle Carbonated beverage Filling Machine Capacity: 1000-2000 bottles per hour.
14-12-5 Bottle Carbonated beverage Filling Machine Capacity:3000-3500 bottles per hour.
16-16-5 Bottle Carbonated beverage Filling Machine Capacity:4000-5000 bottles per hour.
24-24-8 Bottle Carbonated beverage Filling Machine Capacity:6000-8000 bottles per hour.
32-32-10 Bottle Carbonated beverage Filling Machine Capacity:10000-11000 bottles per hour.
40-40-12 Bottle Carbonated beverage Filling Machine Capacity:12000-13000 bottles per hour
50-50-15 Bottle Carbonated beverage Filling Machine Capacity:14000-16000 bottles per hour
60-60-15 Bottle Carbonated beverage Filling Machine Capacity:18000-20000 bottles per hour
Brief Introduction
Carbonated Soft Drink Filling Packing Machine
DCGF series isobaric type carbonated drinks beverage filling machine is a kind of advanced filling machine that can meet the requirements of filling carbonated beverages based on the importing and assimilating the foreign advanced technology. It is widely used in washing, filling and capping plastic for soda, cola, champagne and mineral water. It is the perfect selection to a beverage factory due to its reasonable configuration, security operation, dependability running and convenient to do the maintenance work.
Rinsing part:
It is rotary type, mainly sued for rinsing new bottles send the bottles to the filling machine.
Renew stainless steel clip, simple structure, convenient adjustment; small area touch with bottle mouth, avoid the secondary pollution for the bottle mouth efficiently.
Bottle rinsing machine inlet pipe equipped with pressure gauge.
Bottle rinsing machine equipped with water collector to callback rinsed water.
Filling part:
Filling valve adopts constant pressure mechanism valve, filling fast and high accuracy of filling liquid level.
The main drive adopts gear drive, with high efficiency, low noise, long life, easy maintenance, sufficient lubrication, grease can lubricate centralizing automatically, adopts transducer to the speed of main motor to control, the machine adopts step-less frequency conversion timing. The material for the whole platform and frame is carbon steel with stainless steel outside.
The machine is automatically controlled by PLC, fault on line display, like bottle block, cap shortage etc.
Capping part:
The capping rotates through reduction box drive rotational wheel, which make the cap leave the hopper with the function of centrifugal force. There is a separation device for right cap and reverse cap at the entrance, when the reverse cap passes, the cap automatically fall into and return to pipeline, and blow the reverse cap automatically to hopper through wind power. Only right cap could enter into skids smoothly, the volume of cap inside of hopper will be automatic inspected by electric switch to control cap conveyor, and that ensures best effect of cap down. When the right cap enters into the slide way, it could smoothly enter into cap feed plate, to prevent accidents, there is an anti reverse cap drive plate device to match with slide way, to ensure that the access to the cap feed plate is correct. The slide way is also equipped with a pair of photoelectric switch, when testing no cap, then an immediate halt to the host. In order to effectively remove non-anti-theft ring bad caps and cleanup additional caps in hopper, there is an active exit in front of the hopper exit can meet this function.
Main Features.
1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.
2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.
5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan’s Mitsubishi, France Schneider, OMRON.
Machine Model
| Model | DCGF14-12-5 | DCGF16-16-5 | DCGF24-24-8 | DCGF32-32-10 | DCGF40-40-12 | DCGF50-50-15 | DCGF60-60-15 |
| Bottle specifications(mm) | D=50-100 H=160-340(200ml To 2000ml) | ||||||
| Capacity(350ml/bottle/hour) | 2000-3000 | 3000-4000 | 6000-8000 | 8000-10000 | 12000-15000 | 15000-18000 | 18000-25000 |
| Filling temperature | 0-5 | ||||||
| Filling type | Press filling type | ||||||
| Motor power(kw) | 2.42 | 3.12 | 3.92 | 3.92 | 5.87 | 7.87 | 11.37 |
| Overall dimension(L*W*H)mm | 2360x1770x2700 | 2760x2060x2700 | 2800x2230x2700 | 4275x2960x2700 | 4700x3320x2700 | 5900x4150x2700 | 6700x5160x2700 |
| Weight(Kg) | 2800 | 3650 | 4800 | 6000 | 7500 | 9800 | 11500 |
About US
Zhangjiagang Fillers Machinery has invested its best resources in technical research, to design and realize innovative in bottle blowing, filling, capping , labeling and packing systems which enable to respond and reach different demands and achieve new goals everyday, seizing the market’s expectations in the pass years .
1 – Standardized workshop of total 6,000 square meters. Different types of processing units, such as water jet cutter, plasma cutter, laser cutter, CNC machine from Taiwan chevalier & korea daewoo, ensure the precision of parts.
2 – International certification, National Certificate of equipment verification, and more than 30 invention patents Verification Certificates of equipments: ISO9001:2001; CE Certificate , SGS , COC , TUV National Certificate of equipment verification:standard organisation of Nigeria , CNCA certificate, Logo trademark registration,etc.
3 – The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechanical stability.
4 – Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
5 – The engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers’ requirements to save space.
6 – Professional installation team who can speak fluent English can help customers make benefits in a shortest time.
FAQ
Q 1 When can I get installation from you? how much the cost?
When you finish the preparation conditions(water resource,electricity,air supply,production materials) according to our designed layout , please contact with our sales manager, we will dispatch engineer to you.
Ø Inspect and improve connection jobs together with your team .
Ø Guide your staff to operate machines , and explain how to operate and maintain machines .
Ø Collected your your comments on our machines , we will send feedback to our technical team to improve our machines continuously.
The customer should be responsible for the room, meals and board and the two-way air tickets and visa and fee as well the allowance 100 ~150 USD per day for each person. And should be also responsible for the engineer’s personal safety.
Note: Normally when your preparation is done,you can contact with our sales people and cooperate us to get the visa for the engineer and our engineer will be there within 15 days more or less .
Q 2 How long time for installation?
According your machines order,we will send one or two engineers to your plant,it will take about 15 days to 30 days.
Q 3 When can I get my machine after I paid?
Normally production time is around 30-60days , it depends on your ordered machines and quantity . The shipping time is based on your destination port.(Usually we use Shanghai port , Ningbo Port as loading port )
Q 4 How about the spare parts?
We will send one year enough easy broken spare parts together with the machines together when delivery. During the warranty time, we will supply the spare parts with our cost price including and delivery fees.
Q 5 What`s your payment term?
We accept TT , TT/LC/Western union.etc
Q 6 What`s your delivery term?
We provide EXW,FOB,CFR,CIF … etc delivery terms.
Q 7 How to test machine before delivery?
We will connect all machines in line make them running over 8 hours non-stop , then take and send testing videos. Or we could live video inspection .
Q 8 How about the Packaging details?
Standard export packing to ensure that the product packaging integrity and safety. ( Heavy products adopt export plywood case packing with waterproof film . Small products use thick carton packing waterproof film)
Q 9 Do you have reference project?
We have reference project in most countries. After getting the permission of the customer who has brought the machines from us ,we will send you their contact information and arrange your visiting to their factory. And you are always welcome to come to visit our factories ,and inspect the machine running in our factory .We will be glad offer necessary supports on hotel booking , transportation , VISA application. OR you can get video of our reference running machine on our website too .
Q 10 Do you provide turnkey project?
YES Turnkey project is available .We can help you to start a new beverage / water factory from A to Z.
Q 11 Do you have agent and after-service stations?
So far we have agent in Africa countries, South America .You are mostly welcomed to join us!
Q 12 Do you have any certificate?
We have been certificated by the famous certification authority such as CE , ISO, SGS …etc
Q 13 Do you provide customized service?
We are able to develop the machines according your requirements(material ,power,filling type,the kinds of the bottles,and so on),at the same time we will offer you professional advice based on our 20+ years beverage machine industrial experience.
Q 14 What`s your guarantee or the warranty of the quality if we buy your machines?
We offer you high quality machines with 1 year guarantee and supply life-long technical support for free .
